Showing posts with label bolts. Show all posts
Showing posts with label bolts. Show all posts

How To Build a Loft Bed

When my wife and I moved back to NYC last year, our new apartment was still packed to the gills despite some significant downsizing. Since we moved into a turn-of-the-century brownstone in Brooklyn with high ceilings, a loft bed with plenty of storage space seemed ideal. After our wedding, we promised to treat ourselves to a brand new queen-sized tempurpedic mattress.

The hunt was on, but after some local inquiries, we discovered that major furniture stores simply don't carry queen-sized loft beds. They can be special-ordered, but only at great expense. The more I looked at pictures online of loft beds, the more confident I was that I could design and build one myself. Soon I found myself designing what would become the largest and heaviest object I had ever built (and one that had to be sturdy enough to hold two adults and three cats for several hours at a time).

I erred on the safe side, and overbuilt the heck out of it. I planned on using 2x6's and 2x4s for the framing, and plywood for the mattress platform, and put together with bolts, nuts, and washers.

My father and grandfather both spent time as draftsmen at some point in their careers, so I suddenly found myself with a board set up with graph paper, meticulously laying the bed out to scale in three dimensions.
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The construction itself took a lot more time and effort than I anticipated (this is always the case), especially hoisting the heavy bedframe up onto its 5.5 foot tall legs.
2011-07-02 21.51.25

In the end it worked out wonderfully - sturdy, clean, with about 160 cubic feet of storage space!
2011-07-02 21.51.02

This past month we moved yet again, so I broke the bed down into pieces the movers could handle. Since our new place has lower ceilings, and we've downsized even more in the past year, I chopped the legs down to a more reasonable height. It still has plenty of space underneath, but climbing into bed isn't as much of an ordeal.

Enjoy this stop motion video I took of the bed's reconstruction. It was hot as the dickens while I was doing it, and I was a bit reticent about putting a video up of me in shorts and an undershirt. But then I read this article about ITP students vs. MIT Media Lab students and figured f*ck it. Enjoy!


The song accompanying the video above is called "Green Thumb" written by the lovely Ann Courtney (now frontwoman of the band Mother Feather). I helped arrange and engineer this tune in 2005.

Making a Mouthpiece Fit My Horn

Recently I made an exquisite trade through Craig's list - 5 beat up student violins and a student model trumpet, in exchange for a 90 year old Alto Horn. Since acquiring it I've played it a whole lot.

Playing the alto horn

The problem was, the mouthpiece that came with it was for a mellophone, which has a shaft size that's too small for the alto horn. I set about increasing the shaft size instead of holding it together with scotch tape.

First I covered the mouthpiece shaft with a liberal amount of JB-WELD. Initially I thought it would be possible to sand it down by hand to a cylindrical shape, but this proved to be difficult.

Thickening the Alto Horn (Mellophone) Mouthpiece Shaft

My next idea was to sand while it was turning, as on a lathe. This required finding just the right size bolt and nut to secure the mouthpiece, but once done I was able to mount it in my hand drill. which I then mounted in my bench vise.

Thickening the Alto Horn (Mellophone) Mouthpiece Shaft

Then it was just a matter of sanding it down while the drill ran. I'm quite happy with the results, and glad I didn't have to go out and buy a new mouthpiece.

Thickening the Alto Horn (Mellophone) Mouthpiece Shaft

What's it Worth to You?

     One of my favorite quotes is, "You tell me 'Looks like someone has too much time on their hands,' but all I hear is 'I don't know what it feels like to be creative.'"
     Every day we experience a conscious state taking up what Clay Shirky calls cognitive surplus. In two nights' worth of TV time (watching the NBA finals game 1 last night, and a TV movie this night) I've organized all of my loose hardware: nuts, bolts, nails, screws, washers, and whatever else I might dive into for inspiration from time to time.
     One on side, I paid less attention to what I was watching on the tube. But how much attentions do we really pay to the act of watching television anyway?
     Now the tip: sorting hardware is a devious task when you feel like you've gotten so much accomplished, but it's really just because you sorted the big stuff first. Then it's a marathon of drudgery and fine motor exercise. When you're down to a handful of fluff and the tiniest of pieces, I suggest throwing it all in a tin can, going outside, and burning it from a safe distance with a splash of accelerant (isopropyl, gasoline, kero, what have you...).




Once you're finished, dump it onto the pavement, blow away the ash, and scoop up the spoils!